Tools for Shortening Model Railway Tracks Creating a realistic model railway layout often involves adapting track sections to fit your specific design. At fohrmann.com, we understand the need for precision and ease when it comes to modifying your model railway... Read more

Cutting flexible tracks

Tools for Shortening Model Railway Tracks

Creating a realistic model railway layout often involves adapting track sections to fit your specific design. At fohrmann.com, we understand the need for precision and ease when it comes to modifying your model railway tracks. Whether you're working with flexible tracks for gauge H0, TT, N, or Z, having the right tools is crucial for achieving clean, professional results. We offer a selection of high-quality tools designed specifically for Cutting flexible tracks, ensuring your layout comes to life exactly as you envision it. Explore our range of specialist tools, backed by over 45 years of experience in providing high-quality solutions for model makers and precision mechanics enthusiasts.

How to Cut Flexible Track

Achieving a perfect cut on flexible model railway tracks is essential for smooth running and a visually appealing layout. We present three effective solutions for how you can shorten your tracks quickly, easily, and, above all, with a quality result that you can rely on. Each method utilizes specific tools available at fohrmann.com, ensuring you find the best approach for your needs.

Cut with Track Nippers

For a direct and efficient cut, specialized track nippers are an excellent choice. These tools are designed to sever the track profile cleanly, minimizing deformation and the need for extensive post-cutting work. At fohrmann.com, you'll find XURON track cutters, renowned for their precision and durability.

  • XURON track cutter for brass and nickel silver rails
  • XURON track cutter for stainless steel rails (e.g. Märklin tracks)

Directions:

The side cutters are available in two specific versions: one optimized for nickel silver and brass tracks, and another specifically for stainless steel model railway tracks, such as those commonly used by Märklin. It is important to select and order the correct pliers to ensure a clean cut for your flexible track. A significant advantage of these track cutters is their ability to cut one side of the profile cleanly and straight, leaving the other side smooth and free of any ridges. For the best results, it's crucial to position the track cutter precisely perpendicular to the track profile. This can be achieved either freehand or by placing the flexible track flat on your work surface. Very little force is required to achieve a clean cut, making the process efficient and straightforward.

Tip: A very slight burr may still form on the underside of the rail profile. To facilitate the insertion of the track connector, this burr can be easily removed with a fine file using a gentle pulling motion.

Electrically Disconnect Using a Multi-Tool Setup

For modelers who prefer a more powered approach or require ultimate precision, a setup involving a mini drill and a diamond cutting disc offers a highly effective solution. This method allows for a controlled and clean cut, especially when working with various track materials. Explore the PROXXON range at fohrmann.com for reliable tools.

  • Diamond cutting disc Ø 30 mm
  • Mini drill (PROXXON Micromot 50 E)
  • Power supply (PROXXON Micromot NG 2 E)
  • Flexible shaft (PROXXON Micromot 110 BF)
  • Tool holder (PROXXON UHZ)

Directions:

The PROXXON machine, when equipped with a flexible shaft and a diamond cutting disc, cuts the rail profile just as cleanly as demonstrated in expert guides. It is essential to use a 30 mm diameter diamond cutting disc. The advantage of this specific diameter is that it allows you to position the cutting disc perfectly perpendicular to the track. Using a smaller cutting disc increases the risk of not being able to achieve a precise 90-degree angle, potentially leading to an uneven cut on the track profile and requiring more corrective work. This precision cutting method is ideal for achieving professional-looking results on your model railway.

Using a Rail Saw with Hand Saws

For those who prefer traditional methods or need a tool for specific cutting tasks, a dedicated rail saw combined with fine-toothed hand saws offers a reliable way to shorten flexible tracks. This approach ensures accuracy and a smooth finish, especially when used with guides.

  • Rail saw for model railway tracks
  • Replacement saw blade
  • Small cutting board

Directions:

The fine teeth of the handsaw guarantee a very clean cut, minimizing any rough edges or burrs. A small miter box, in which the track profile can be securely clamped, provides additional support and ensures a straight cut. The steel profile positioned in front of the track further secures your flexible track, effectively preventing vibrations during the sawing process. This combination ensures a precise and clean cut every time, making it an invaluable method for any model railway enthusiast. We offer over 1,000 specialist tools at fohrmann.com, ensuring high quality for over 45 years.

We pride ourselves on providing high-quality tools for model railways, precision mechanics, and model making. With secure payment and fast worldwide shipping, fohrmann.com is your trusted partner for all your specialist tool needs. Discover our extensive collection of aids, materials, and pliers to enhance your crafting and building projects.